FLN36-7.2

FLN36-7.2 SF6 Load Break Switch

FLN36-7.2KV SF6 load switch is an indoor AC high voltage switchgear developed for the upgrade scenario of medium and high voltage distribution networks. It uses SF6 gas as the insulation and arc extinguishing medium, and is strictly developed and manufactured in accordance with GB3804-2004 and IEC 62271-105 standards. The rated voltage is 7.2KV, the rated frequency is 50/60Hz, the rated current is 630A, and the mechanical life is ≥ 1000 cycles. The product adopts a high-strength epoxy resin casting shell with excellent sealing performance. It is equipped with an upgraded spring operating mechanism, which can achieve fast operation in the “closing opening grounding” three positions. The arc extinguishing system has been specially optimized, with stronger arc extinguishing ability. The incoming and outgoing lines support cable connection and are suitable for various installation forms such as ring main units, cable branch boxes, and prefabricated substations. It is mainly used for load switching, line protection, and equipment control in medium and high voltage distribution networks. It can disconnect large capacity load currents, cable charging currents, and short-circuit transfer currents, and is suitable for the upgrading and transformation of medium and high voltage distribution networks and high-power distribution scenarios.

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Features

1. Enhanced arc extinguishing capability, suitable for high-power scenarios:

The arc extinguishing system has been specially optimized, using an efficient arc extinguishing structure and high-purity SF6 gas, with faster arc extinguishing speed and better arc extinguishing effect. It can disconnect larger capacity load currents and short-circuit transfer currents, with a rated short-circuit closing current of up to 62.5kA. It is suitable for high-power distribution scenarios in 7.2KV medium and high voltage distribution networks and can effectively cope with large load fluctuations, avoiding equipment failures caused by arc extinguishing failures.

2. Excellent insulation performance and high operational safety:

Designed with reinforced insulation according to the 7.2KV medium and high voltage level, the insulation gap is larger and the insulation material is of higher quality. The rated lightning impulse withstand voltage is 90kV between phases and ground, 100kV between fractures, and the rated short-time power frequency withstand voltage is 50kV between phases and ground, 55kV between fractures, which can effectively resist the risk of insulation breakdown in medium and high voltage scenarios; SF6 gas has excellent sealing performance, extremely low leakage rate, and can maintain stable insulation performance during long-term operation, preventing distribution accidents caused by insulation failures.

3. Upgraded operating mechanism for stable and reliable operation:

equipped with upgraded spring operating mechanism, optimized energy storage structure and transmission system, smoother operation, more precise action, shorter opening and closing time, long mechanical life, and can adapt to frequent operating scenarios; Supports both manual and electric operation modes. Electric operation can achieve remote control and intelligent monitoring. Manual operation is easy to handle and emergency operation is convenient. The two are mutually backup to ensure reliable operation of the equipment.

4. High structural strength and strong environmental adaptability:

The shell is cast with high-strength epoxy resin, which has excellent compression resistance, impact resistance, and corrosion resistance, and can resist the influence of complex environments; It has a wide temperature range (-25 ℃~+45 ℃) and can be extended to an altitude of 2500m. It can withstand high humidity, high dust, slight vibration, and ultraviolet radiation, and can adapt to various complex scenarios such as outdoor auxiliary power distribution, high altitude, and high power without special modification.

5. Intelligent adaptation, easy to upgrade and transform:

supports intelligent upgrading, can be equipped with accessories such as gas density relays, current transformers, voltage transformers, etc., to achieve remote monitoring and fault alarm of SF6 gas pressure and equipment operation status; The product structure conforms to standardized design and can be flexibly embedded into existing ring main units and prefabricated substations, suitable for medium and high voltage distribution network upgrade and transformation scenarios, without the need for large-scale transformation of the distribution system, reducing upgrade costs.

The product has a rated short-time withstand current of 25kA/3s, a rated peak withstand current of 62.5kA, a rated active load breaking current of 630A, a rated cable charging current of 630A, and a capacity for breaking no-load transformers of 1250kVA;

The rated pressure of SF6 gas (gauge pressure at 20 ℃) is 0.05MPa, equipped with a gas density meter and gas density relay, which can monitor the gas pressure in real time and automatically alarm when the pressure is abnormal;

The applicable environmental humidity is a daily average relative humidity not exceeding 95% and a monthly average relative humidity not exceeding 90%, with no obvious corrosive gases, flammable vapors, or severe vibrations;

The implementation standards include GB3804-2004, GB16926-2009, IEC 60265-1, and IEC 62271-105. The product can be customized with outdoor protection version, high-altitude version, intelligent monitoring version, and can provide a complete upgrade and renovation plan to meet the intelligent and high-power development needs of medium and high voltage distribution networks. If you need detailed technical parameters, installation drawings, intelligent upgrade plans, or sample applications, you can contact the manufacturer for professional services.

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    Specification

    Item Unit Data
    Rated voltage kV 7.2
    Main circuit lightning impulse withstand voltage (Same,relative/between fracture surfaces) (peak value) kV 40 46
    Main circuit 1-minute power frequency withstand voltage (Same,relative/between fracture surfaces) (peak value) kV 20 23
    1-minute power frequency withstand voltage of auxiliary circuit kV 2500 2500
    Rated current A 630
    Transfer current A
    Rated short-circuit closing current (peak) kA 50
    Rated short-time withstand current kA 20
    Rated short-circuit duration S 3
    Rated peak withstand current (peak) kA 50
    Grounding switch closing current (peak) kA 20
    Peak withstand current of grounding switch (peak) kA 50
    Mechanical lifespan of load switch times 3000
    Mechanical lifespan of grounding switch times 2000
    Rated pressure of arc extinguishing chamber (20 °C) bar 1.45

    FAQs

    What are the improvements in the arc extinguishing ability of FLN36-7.2KV SF6 load switch compared to other voltage level products?

    Compared with 3.3KV, 6KV, and 6.6KV products, the arc extinguishing capability of this product has been significantly improved: firstly, the arc extinguishing structure has been optimized, and an efficient arc extinguishing chamber design has been adopted to extend the residence time of SF6 gas in the arc extinguishing chamber and improve the arc extinguishing efficiency; The second is to increase the rated pressure of SF6 gas (0.05MPa), enhancing gas insulation and arc extinguishing performance; The third is that the rated short-circuit closing current and short-circuit transfer current are larger, which can disconnect larger capacity load currents and short-circuit fault currents, adapt to the high-power distribution needs of 7.2KV medium and high voltage scenarios, effectively cope with scenarios with large load fluctuations and high short-circuit risks, and avoid equipment damage and distribution accidents caused by arc extinction failure.

    This product supports intelligent monitoring. What specific monitoring functions can be achieved? How to achieve it?

    Intelligent monitoring functions mainly include: real-time monitoring and abnormal alarm of SF6 gas pressure, remote feedback of equipment opening and closing positions, monitoring of operating mechanism operation status, real-time monitoring of line current/voltage, etc; The implementation method is to install gas density relays, current transformers, voltage transformers, and position sensors on the product. The sensors will collect the equipment operation data and transmit it to the monitoring terminal (such as the background monitoring system, mobile APP) through the communication module. The staff can remotely view the equipment operation status in real time. When there is abnormal gas pressure, operating mechanism failure, current/voltage overload, etc., the monitoring terminal will automatically alarm, making it easy for the staff to investigate and handle in a timely manner, achieving unmanned and intelligent operation and maintenance.

    The product can be adapted to prefabricated substations. What should be noted during installation?

    When installing in a prefabricated substation, three points should be noted: first, ensure that the internal space of the prefabricated substation matches the product size, reserve sufficient operation and maintenance space, and facilitate later equipment maintenance and accessory replacement; The second is to ensure the sealing and ventilation of the equipment. The internal space of the prefabricated substation is narrow, and it is necessary to ensure good sealing performance of the product. At the same time, the internal ventilation of the substation should be strengthened to avoid the accumulation of SF6 gas leakage, which may cause safety hazards; The third is to ensure the reliable linkage of the operating mechanism. In prefabricated substations with dense equipment, it is necessary to check the linkage logic between the product and other equipment in the substation (such as transformers and fuses) to ensure accurate and reliable load switching and fault protection actions, and to avoid equipment misoperation.

    The environmental temperature adaptation range of this product can reach -25 ℃~+45 ℃. How to ensure the normal operation of the equipment in low temperature environments?

    When used in low-temperature environments (≤ -15 ℃), the manufacturer will equip low-temperature adaptation components (such as low-temperature grease and antifreeze springs) in the operating mechanism to avoid mechanism jamming caused by low temperatures; At the same time, SF6 gas is selected as a low-temperature compatible type, which can maintain stable insulation and arc extinguishing performance in an environment of -25 ℃, and will not liquefy due to low temperature; When installing, the equipment should be installed indoors or in an outdoor cabinet with cold protection to avoid direct exposure to extreme low temperature environments; During daily operation and maintenance, regularly check the lubrication status of the operating mechanism and promptly replenish low-temperature lubricating grease to ensure flexible and reliable equipment operation.

    What are the differences in applicable scenarios between this product and FLN36-6.6KV product?

    The core difference between the two applicable scenarios is voltage level and load capacity: FLN36-7.2KV is suitable for 7.2KV medium and high voltage scenarios, and can carry larger load capacity, stronger arc extinguishing and insulation capabilities. It is mainly used for upgrading and renovating medium and high voltage distribution networks, high-power distribution (such as large factories and new energy projects), and scenarios with higher voltage level requirements; FLN36-6.6KV is suitable for 6.6KV special medium voltage scenarios, mainly used in special industries such as mining, chemical industry, and imported equipment matching that require high voltage accuracy and linkage protection, with relatively small load capacity. The two are applicable to different scenarios and need to be selected based on the actual voltage level and load demand.

    Related Applications

    High voltage distribution network in large industrial plants: Used for the medium and high voltage distribution network system in large industrial plants (such as automobile manufacturing plants, metallurgical plants, and large chemical plants), installed in the ring main unit or prefabricated substation of the main distribution power station in the plant area, responsible for distributing the high voltage electricity (7.2KV) to high-power equipment in various production workshops (such as large machine tools, metallurgical furnaces, and reaction vessels) after voltage reduction. It can bear a large load capacity and cope with frequent load fluctuations in the plant area. The complete arc extinguishing and protection functions can avoid production interruptions caused by short circuit faults and load overload, ensuring the continuous and stable operation of large-scale industrial production.

    Main distribution network of new energy power stations: used for the main distribution network system of new energy power stations such as wind power, photovoltaic, energy storage, etc., such as the distribution network of booster stations in large wind farms and centralized photovoltaic power stations. The 7.2KV voltage level can adapt to the high-power distribution needs of new energy power stations. The product can be responsible for the collection, distribution, and protection of new energy electricity, and transmit the electricity generated by new energy power generation equipment to the booster station, which is then boosted and integrated into the national power grid; The high reliability and environmental adaptability of the product can adapt to the complex outdoor environment of new energy power plants, and the intelligent monitoring function can achieve unmanned operation, improving the efficiency of power plant operation and maintenance.

    Main power distribution of large public facilities: Suitable for the main power distribution system of large public facilities such as train stations, airports, and exhibition centers. These public facilities have a large power load and concentrated power demand. The 7.2KV medium and high voltage distribution system can meet the power demand of their high-power equipment (such as central air conditioning, elevators, lighting systems, emergency power supply equipment); The product is installed in underground distribution stations of public facilities, responsible for load switching and protection of the main distribution lines. Comprehensive safety protection can avoid electrical accidents caused by operational errors and equipment failures, ensuring the safety and continuity of electricity use in large public facilities during peak pedestrian flow and large-scale events.

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