NSGTG-15

NSGTG-15 Solid Insulated Switchgear

The 15kV solid insulated ring main unit is a specialized equipment designed for transitional scenarios of medium and high voltage distribution networks, internal distribution networks in large industrial plants, and some overseas distribution networks. It adopts gradient insulation optimized modified epoxy resin integrated casting technology, fully sealed high voltage conductors, vacuum circuit breakers, precision transformers and other core components, completely eliminating SF6 gas and insulation oil. The product strictly complies with domestic and foreign standards such as GB/T 11022 and IEC 62271-200, and is suitable for medium and high voltage interconnection power supply, heavy-duty terminal power supply, and cross voltage level transition distribution needs under 15kV voltage level. It has core characteristics such as reasonable insulation gradient, stable operation, and flexible scene adaptation, and is a key equipment to fill the gap in 10kV-20kV distribution network.

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Features

1. Insulation gradient optimization and strong transition adaptability:

Based on the characteristics of the 15kV transition voltage level, the epoxy resin insulation formula and conductor spacing design are optimized. The insulation gradient meets the requirements of the medium and high voltage distribution network connection, and can seamlessly adapt to 10kV terminal loads and 20kV backbone networks without the need for additional voltage regulating equipment, reducing the cost of system transformation.

2. Heavy load tolerance upgrade, wide load adaptation:

rated current can reach 1250A-1600A, rated short-circuit breaking current 31.5kA-40kA, able to stably carry the start stop impact and continuous heavy load operation of large industrial equipment, suitable for high-power load distribution needs in metallurgy, chemical and other industries, and the operating temperature rise is controlled within the standard range.

3. Dual standard compatibility, compatible with domestic and international scenarios:

It meets both domestic GB standards and some overseas 15kV distribution network specifications, and can adapt to 50Hz/60Hz frequencies as needed without significantly adjusting the core structure. It is suitable for the renovation of large industrial plants in China, as well as distribution network projects in Southeast Asia and South America.

4. Accurate intelligent monitoring and controllable operation and maintenance costs:

Equipped with online insulation status monitoring and contact point temperature rise monitoring modules, it can accurately capture potential faults such as insulation degradation and poor contact, and data support can be integrated into multi platform operation and maintenance systems; Modular design simplifies the maintenance process, extends the maintenance cycle by 2 times compared to traditional equipment of the same level, and reduces operation and maintenance costs by 30%.

5. Anti corrosion sealing enhancement, suitable for complex environments:

The cabinet is made of 3.0mm cold-rolled steel plate that has undergone multiple anti-corrosion treatments, combined with a double-layer sealing structure, with a protection level of IP65. It can operate stably in extreme temperatures ranging from -40 ℃ to+75 ℃, high humidity, and high dust environments, and is suitable for harsh outdoor and factory working conditions.

Execution standard: GB/T 11022 “Common Technical Requirements for High Voltage Switchgear and Control Equipment Standards” IEC 62271-200、DL/T 1484; Rated parameters: rated current 1250A-1600A, rated short-circuit breaking current 31.5kA-40kA, rated short-time withstand current 40kA/4s, protection level IP54-IP65, suitable for 50Hz/60Hz dual frequency; Material configuration: Gradient insulation modified epoxy resin (breakdown strength ≥ 29kV/mm), high conductivity copper conductor (silver plated), anti-corrosion reinforced cabinet body; Customized services: arc protection, harmonic suppression, remote control modules can be installed, and cabinet size and protection level upgrades are supported.

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    Specification

    Name Unit Parameter
    Rated voltage kV 15
    Rated frequency Hz 50
    Current rating A 630 1250
    Rated insulation level Power frequency withstand voltage Fracture kV 45
    Fireline to Fireline kV 38
    Fireline to ground kV 38
    Withstand voltage for lightning impulses Fracture kV 110
    Fireline to Fireline kV 95
    Fireline to ground kV 95
    Rated short-circuit interrupting current(1s) kA 20 25
    Rated short-time withstand current(4s) kA 20 25
    Rated peak withstand current(1p) kA 50 63
    Rated short-circuit closing current (peak)(1ma) kA 50 63
    Enclosure rating IP4X
    Operating mode Spring-loaded energy storage

     

    FAQs

    Can 15kV products be used for the transition between 10kV and 20kV distribution networks?

    Yes, it is designed specifically for cross voltage level connection. The insulation gradient and conductivity parameters have been optimized and matched, and can be directly used as a contact device without the need for additional voltage regulation or insulation conversion devices.

    Is the insulation performance affected when the product is used in a high-temperature and dusty factory area?

    Unaffected, the anti-corrosion sealing structure and dust resistant insulation material can effectively isolate dust erosion. The high-temperature adaptation design can withstand a maximum temperature of 75 ℃, and the operational stability is not affected by working conditions.

    Does the intelligent monitoring data support integration with the existing operation and maintenance system in the factory area?

    Supports mainstream communication protocols such as IEC 61850 and Modbus, seamlessly integrates with the factory operation and maintenance platform, and achieves unified data control and fault linkage handling.

    Is there a difference in procurement and operation costs compared to products with the same power of 20kV?

    The procurement cost is 15% -20% lower, the operation and maintenance cost is basically the same, and there is no need to make significant modifications to the existing medium voltage distribution network, which is suitable for the transitional stage of upgrading from 10kV to 20kV.

    How long is the product's service life and what is the warranty policy for core components?

    Under normal working conditions, the service life is ≥ 22 years. The insulation components are guaranteed for 12 years, and the core electrical components are guaranteed for 6 years. During the warranty period, free maintenance and original spare parts replacement services are provided.

    Related Applications

    High voltage transition distribution in large chemical industrial parks:
    Adapting to the connection scenarios of medium and high voltage distribution networks in large chemical industrial parks, such scenarios often involve the coexistence of 10kV terminal loads and 20kV backbone networks, requiring extremely high adaptability of transitional voltage level equipment. The insulation gradient optimization design of the 15kV ring main unit can seamlessly connect two types of voltage systems. Its overload tolerance can stably support the operation of high-power equipment such as reactors and compressors. The anti-corrosion sealing structure can resist corrosive gases and dust erosion in the park, avoiding production interruptions caused by power distribution connection problems and ensuring continuous and orderly chemical production.

    South American Industrial Park Distribution Network Project:
    Applicable to industrial park distribution networks in some South American countries (such as Brazil and Argentina), where the 15kV voltage level standard is adopted and there are requirements for equipment weather resistance and dual frequency adaptability. The dual standard compatibility feature of the product can be directly integrated into the local distribution network system. The 50Hz/60Hz frequency adaptation capability does not require additional modification. The extreme temperature resistance design can cope with the high temperature and rainy season humid environment in South America. The modular structure is easy for local construction personnel to install and debug, helping overseas industrial park distribution network projects to be efficiently implemented.

    Upgrading and renovating the distribution network in old domestic factory areas:
    Adapting to the transition scenario of upgrading the distribution network in old industrial plants in China, such scenarios often face the demand for insufficient 10kV distribution network capacity and gradual upgrading to 20kV, resulting in high overall renovation costs and long cycles. The 15kV ring main unit can serve as the core equipment for the transition phase, without the need to replace existing 10kV terminal equipment, and can be connected to the 20kV backbone network, significantly reducing the cost and duration of upgrading and renovation. At the same time, the intelligent monitoring function facilitates precise control of equipment status by plant operation and maintenance personnel, adapting to the needs of improving the operation and maintenance capabilities of old plant areas.

    Heavy duty power distribution in large metallurgical plant areas:
    Suitable for heavy-duty power distribution in metallurgical plant areas, this type of scenario has high load power, frequent start stop, and strict requirements for equipment carrying capacity and stability. The 15kV ring main unit is designed to withstand heavy loads and can stably support the start stop impact and continuous operation of high-power equipment such as steelmaking furnaces and rolling mills. It has strong short-circuit breaking ability and can effectively cope with power grid disturbances in metallurgical production. Its stable insulation performance can avoid faults caused by arcs and overvoltages, ensuring the continuity and safety of metallurgical production.

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